The Ultimate Comparison: ISO 13485 vs. FDA 21 CFR
The End of Quality System Regulation?
Federal Regulation vs. International Standard
FDA 21 CFR Part 820 (QSR): The Quality System Regulation (QSR) is a regulation mandated by the U.S. Food and Drug Administration (FDA) for medical devices manufactured, imported, or offered for sale in the United States. It outlines Current Good Manufacturing Practice (cGMP) requirements. Compliance is mandatory for US market access and is enforced through FDA inspections.
ISO 13485:2016: This is an international standard specifying requirements for a quality management system, where an organization needs to demonstrate its ability to provide medical devices and related services that consistently meet customer and applicable regulatory requirements. While often voluntary, it's a de facto requirement for market access in many regions (e.g., Europe - harmonized under MDR/IVDR, Canada, Australia). Certification is typically done by accredited third-party registrars.
The devil is in the details
Overall Similarities:
- Goal: Both aim to ensure consistent design, development, production, installation, and servicing of medical devices that are safe and effective for their intended use.
- Core Elements: Both cover fundamental QMS elements like management responsibility, resource management, document control, design controls, purchasing controls, production controls, corrective and preventive actions (CAPA), and record keeping.
- Risk Management: Both implicitly or explicitly require risk management principles to be applied, although ISO 13485 integrates it more pervasively throughout the standard.
- Focus on Process: Both emphasize the importance of defined, controlled, and documented processes.
- Customer Focus: Both require processes to handle customer feedback and complaints.
Overall Differences:
- Nature: FDA QSR (21 CFR Part 820) is a regulation (law) specific to the US market. ISO 13485 is an international standard.
- Structure: They follow different structures. QSR is organized into Subparts A through O. ISO 13485 follows a structure common to management system standards (Clauses 1-8), though notably not the high-level structure (Annex SL) used by ISO 9001:2015.
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Emphasis:
- QSR places a strong emphasis on specific records required for compliance and inspection readiness (Device Master Record - DMR, Design History File - DHF, Device History Record - DHR).
- ISO 13485 places a stronger, more explicit emphasis on risk management throughout the product lifecycle and the QMS itself. It also explicitly requires a Quality Manual.
- Terminology: While concepts often align, specific terms may differ (e.g., Complaint Handling in QSR vs. Feedback/Complaint Handling in ISO 13485; DMR/DHF/DHR in QSR vs. Medical Device File in ISO 13485).
- Scope: QSR applies to finished device manufacturers marketing in the US. ISO 13485 is applicable to organizations involved in one or more stages of the medical device lifecycle and can be used by suppliers or external parties.
Chapter/Section Comparison and Gap Assessment
Clause 1: Scope |
§820.1 Scope |
Applicability |
Similar: Both define applicability to medical device manufacturers. Difference: ISO 13485 scope is broader, potentially covering organizations involved in parts of the lifecycle (design, distribution, service, suppliers). QSR focuses on finished device manufacturers for the US market. |
Clause 2: Normative references |
N/A |
References |
Difference: ISO standards typically reference other standards. QSR, being a regulation, doesn't function this way. |
Clause 3: Terms and definitions |
§820.3 Definitions |
Definitions |
Similar: Both define key terms. Difference: Definitions may vary slightly (e.g., "complaint"). ISO 13485 has a broader set of definitions related to its structure. |
Clause 4: Quality Management System |
Subpart B: Quality System Requirements (§820.20, §820.22, §820.25) |
General QMS, Quality Manual, Medical Device File |
Similar: Both require establishing and maintaining a QMS, including procedures and controls. Difference/Gap (QSR -> ISO): ISO 13485 explicitly requires a Quality Manual (4.2.1) and the establishment of a Medical Device File (4.2.3) containing/referencing key documents (similar concept to DHF/DMR but structured differently). QSR doesn't mandate a single "Quality Manual" document, though the required documentation fulfills a similar purpose. Difference/Gap (ISO -> QSR): QSR has very specific requirements for the Device Master Record (DMR - §820.181), Design History File (DHF - §820.30(j)), and Device History Record (DHR - §820.184), which are more prescriptive than the ISO Medical Device File concept. ISO's emphasis on risk management applied to QMS processes (4.1.2) is more explicit than in QSR Subpart B. ISO requires validation of computer software used in the QMS (4.1.6). QSR also requires this (§820.70(i)) but it's located under Production Controls. |
Clause 5: Management Responsibility |
Subpart B: Quality System Requirements (§820.20, §820.22, §820.25) |
Management Commitment, Policy, Planning, Responsibility, Review |
Similar: Both heavily emphasize management commitment, quality policy, organizational structure, defined responsibilities, management review, and provision of resources. Both require a Management Representative. Difference: ISO 13485 has slightly more explicit requirements regarding defining interrelation of personnel (5.5.1) and specific inputs/outputs for management review (5.6). |
Clause 6: Resource Management |
Subpart B: Quality System Requirements (§820.25 Personnel) Subpart G: Production & Process Controls (§820.70 Production...) |
Human Resources, Infrastructure, Work Environment |
Similar: Both require adequate resources, competent personnel (training), suitable infrastructure, and appropriate work environment. Difference/Gap (QSR -> ISO): ISO 13485 has more explicit requirements regarding contamination control (6.4.2) and health, cleanliness, and clothing of personnel (6.4.1), especially relevant for sterile devices. ISO requires evaluation of training effectiveness (6.2). QSR requires training (§820.25(b)) but is less explicit on evaluating effectiveness. |
Clause 7: Product Realization |
Mix of Subparts: Subpart C: Design Controls (§820.30)
|
Planning, Customer Processes, Design & Development, Purchasing, Production & Service, Control of Monitoring/Measuring Equipment |
Similar: This is the core of device realization. Both cover planning, design inputs/outputs/review/verification/validation/transfer/changes, purchasing controls (supplier evaluation), process controls, identification & traceability, calibration, control of nonconforming product, labeling/packaging, handling/storage/distribution. Difference/Gap (QSR -> ISO): ISO 13485 has more explicit requirements for risk management throughout product realization (7.1). It details requirements for communication with regulatory authorities (7.2.3). Specific requirements for validation of sterilization and sterile barrier systems (7.5.5, 7.5.7) are more detailed. Requirements for particular requirements for implantable devices (traceability, documentation - 7.5.9) are explicit. ISO requires procedures for advisory notices (7.5.4 - relating to post-market). Difference/Gap (ISO -> QSR): QSR Design Controls (§820.30) are very structured (inputs, outputs, review, V&V, transfer, changes, DHF) and often considered more prescriptive than ISO 7.3. QSR's specific requirements for Process Validation (§820.75) are detailed, especially regarding software validation (§820.70(i)) and when validation is required. QSR has specific requirements for Device History Record (DHR - §820.184) documenting production. QSR has explicit Receiving, in-process, and finished device acceptance (§820.80) and Acceptance status (§820.86). QSR has specific UDI (Unique Device Identification) requirements (part of labeling/traceability but very specific regulations exist). |
Clause 8: Measurement, Analysis, Improvement |
Mix of Subparts:
|
General, Monitoring/Measurement (Feedback, Complaint Handling, Internal Audit, Process/Product Monitoring), Control of Nonconforming Product, Analysis of Data, Improvement (CAPA) |
Similar: Both require monitoring customer satisfaction/feedback, internal audits, monitoring processes/products, controlling nonconformities, analyzing quality data, and implementing corrective and preventive actions (CAPA). Difference/Gap (QSR -> ISO): ISO 13485 uses the term Feedback (8.2.1) which is broader than QSR's Complaint Handling (§820.198). While QSR requires complaint handling, ISO explicitly includes other feedback. ISO requires documenting procedures for reporting to regulatory authorities (8.2.3) based on criteria (links to vigilance/MDR). Difference/Gap (ISO -> QSR): QSR has very detailed requirements for Complaint Files (§820.198), including specific investigation and reporting requirements (linking to Medical Device Reporting - MDR, 21 CFR Part 803, which is outside 820 but linked). QSR CAPA (§820.100) requirements are highly scrutinized during FDA inspections. QSR requires Document Controls (§820.40) with specific approval/distribution/change procedures. QSR explicitly requires procedures for Statistical Techniques (§820.250) to establish/control process capability and product characteristics. |
Necessary Steps to Close Gaps - Coming from the ISO 13485
- Documentation Structure: Re-organize or map existing documentation to meet the specific definitions and requirements of DHF, DMR, and DHR. Ensure all required elements for each are present.
- Complaint Handling: Enhance the feedback/complaint process to explicitly meet all requirements of §820.198, including timeliness, investigation procedures, documentation, and linkage to MDR (21 CFR 803) reporting.
- Medical Device Reporting (MDR): Implement robust procedures for identifying and reporting events required under 21 CFR Part 803.
- UDI: Implement systems and procedures to comply with FDA's Unique Device Identification requirements (21 CFR Part 830 and §801.20).
- Process Validation: Review process validation activities, especially for software used in production and the quality management system (§820.70(i)), ensuring they meet FDA's expectations.
- Labeling and Packaging: Ensure controls meet the specific requirements of §820.120 and §820.130.
- Review FDA Guidance: Familiarize yourself with FDA guidance documents related to specific QSR sections, as these provide interpretation and expectations.
- Quality Manual: Develop a Quality Manual meeting the requirements of ISO 13485 4.2.1.
- Risk Management Integration: Enhance the QMS to explicitly integrate risk management principles not just in design (§820.30(g)), but throughout the QMS processes (planning, purchasing, production, software validation, supplier control, etc.) as required by ISO 13485 (4.1.2, 7.1, etc.). Document the risk management process applied to QMS processes.
- Medical Device File: Establish the concept of the Medical Device File (4.2.3) and ensure it contains or references the required documentation for each device type.
- Feedback: Broaden the scope of the complaint handling system to explicitly include collection and analysis of other customer/market feedback (8.2.1).
- Regulatory Reporting Procedures: Document procedures for determining when reporting to regulatory authorities is necessary, according to applicable regulatory requirements recognized by ISO 13485 (8.2.3).
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